Increased oil consumption - is the DPF to blame?

Wzrost zużycia oleju - winny DPF?
Oceń mój wpis post

The answer to the question in the title is surprising, so let us give it straight away. If your engine is losing oil, the particulate filter is almost certainly not to blame. If oil is accumulating, the filter may be entirely to blame. Those are two completely different faults, and confusing them sends people to have their exhaust diagnosed when the problem sits in the engine.

Why the filter cannot take your oil

Start by demolishing something you can read in plenty of places, including earlier on this page: that a damaged filter “becomes permeable to engine oil” and consumption rises as a result.

That is physically impossible. The filter sits in the exhaust system, downstream of the engine, and only what the engine has already expelled passes through it. There is no channel by which a filter could draw oil from the sump. It can block, it can crack, it can melt, but in none of those states does it take oil.

Nor is there any mechanism by which “greater engine effort” causes oil consumption. An engine under load burns more fuel, but it does not burn oil faster because of effort alone. It burns oil when oil has a route into the combustion chamber, and that depends on rings, valve stem seals and the breather, not on the exhaust.

A genuine relationship between oil and filter does exist. It simply runs in two directions, and neither looks the way the popular version claims.

Direction one: oil destroys the filter

This direction is real and expensive.

Engine oil is not just base oil. Roughly a fifth of the volume is additives, and among them sit metallic compounds: calcium and magnesium in detergents, zinc with phosphorus in the anti-wear package. When oil reaches the combustion chamber, the hydrocarbon part burns and those metals do not. They remain as ash.

Ash leaves the cylinder with the exhaust gases and stops exactly where everything is meant to stop, in the filter. Unlike soot, though, it cannot be burned off at any temperature an exhaust system reaches. It stays permanently and takes a little more channel volume every thousand kilometres.

Hence a conclusion few people connect with oil loss: **an engine that drinks oil kills its filter many times faster than a tight one**. Not by damaging it, but by burying it in ash. A car adding a litre every thousand kilometres feeds enough metallic additive into the exhaust that a filter designed for two hundred thousand kilometres finishes far sooner.

Oil manufacturers address this through specification. Oils labelled low ash, which in the ACEA scheme means the C family from C1 to C5, have reduced sulphated ash content, typically in the region of half a percent to eight tenths. A classic A3/B4 oil without that constraint often sits above one percent. Putting such an oil in a car with a filter breaks nothing immediately, but it roughly doubles the rate at which the filter fills with ash. It is one of those decisions whose consequence only shows up years later.

Direction two: the filter dilutes your oil

This direction genuinely exists and is the only real influence a filter has on oil. It simply works the opposite way round from what the title suggests.

To burn soot off, the ECU delivers an extra dose of fuel after ignition. That dose exists to heat the exhaust rather than move the car, so it enters the cylinder when the piston is already low and the bore walls are cooler. Some of it does not evaporate but runs down the bore, past the rings, into the sump.

With a single completed regeneration the quantity is negligible. The problem arrives with interrupted regenerations, when the driver switches off halfway through and the ECU tries again and again. Fuel then joins the oil repeatedly and the dipstick level starts to rise even though nobody topped it up.

There are two consequences. The first is falling viscosity: oil diluted with diesel lubricates worse, especially in loaded places such as bearing shells. The second is rare but dramatic. If the level rises far enough for the crankshaft to whip the oil into foam and those vapours reach the intake, a diesel can start running on its own oil. The key will not stop such a runaway, because the engine no longer needs its injectors. It usually ends with a destroyed engine.

So a rising oil level in a car with a filter is not a curiosity, it is a reason to change the oil ahead of schedule.

What the dipstick tells you

what you seemost likely causewhere to look
level risingfuel dilution from regenerationshort trips, interrupted burn-offs
falling, blue smokeoil burning in the cylindersrings, valve stem seals
falling, no smoke, no puddlesoil going into the intakebreather, separator
falling, puddles under the carexternal leakseals, sump, oil filter

Notice that the filter appears only in the first row, and there as a cause of gain, not loss.

If oil is disappearing, look in the engine

We cover the three most common escape routes separately, because different tests distinguish them.

Piston rings. Carbon in the grooves robs them of movement, they stop scraping oil off the bore and it goes up to be burned. A compression test with oil added to the cylinder settles it. Details in the article on seized piston rings.

Valve stem seals. Hardened seals let oil past the valve stems. The classic symptom is a cloud of blue smoke when pulling away after a long stand. More in the article on propped-open valves.

The breather. A blocked separator forces oil mist into the intake manifold, where it burns along with the air. No smoke, no puddles, the oil simply vanishes. How to check it is covered in the article on whether a breather can cause oil consumption.

Each of those three also buries the filter in ash, so repairing the engine is simultaneously the best thing you can do for the filter.

What to do when the level rises

First, change the oil without waiting for the service interval. Diluted oil cannot be “improved” by topping up, because you are adding to an already spoilt mixture.

Second, change how you finish your journeys. If the idle has risen and you can smell that characteristic smell, drive a few more minutes rather than switching off outside your door. That single habit breaks the whole vicious circle. We write more about symptoms and how to read the filter’s state in the article on DPF failure symptoms, and about what those regenerations cost in fuel in the article on DPF and fuel consumption.

Third, if you drive only in town, shorten the oil change interval of your own accord. The manufacturer assumes a certain share of longer journeys, and on nothing but short trips that interval is simply too long.

Posts created 280

Related Posts

Begin typing your search term above and press enter to search. Press ESC to cancel.

Back To Top